Large Capacity Ultrafine Powder Vertical Mill with Integrated Grinding System for Ore Dressing

Product Description

Vertical Mill

The Vertical Mill is an advanced grinding equipment widely used in cement, power, metallurgy, and chemical industries. It integrates crushing, grinding, drying, and classification into a single unit, achieving high efficiency and low energy consumption. With its vertical structure and optimized roller design, the mill provides stable operation, uniform particle size distribution, and reduced wear, making it ideal for large-scale industrial production.

Vertical Mill

As a next-generation grinding system, the Vertical Mill offers significant advantages over traditional ball mills. It reduces energy consumption by 30–40%, simplifies the process flow, and lowers maintenance costs. The mill is capable of handling raw materials, clinker, slag, coal, and other minerals, making it a versatile solution for modern production lines seeking high productivity and environmental sustainability.

SYM Services

One stop EPC service engineering procurement and construction
On site installation and commissioning
Technical training and operation guidance
Spare parts support and after sales maintenance

Key Features

Vertical Mill

Integrated Functionality: Combines grinding, drying, and classification in one unit.
Energy Efficiency: 30–40% lower power consumption than ball mills.
Stable Operation: Advanced hydraulic and roller system ensures reliable performance.
Large Capacity: Suitable for high-output production lines.
Uniform Product Quality: Adjustable fineness with consistent particle distribution.
Low Maintenance: Reduced wear parts and extended service life.

Application Fields

Cement raw material grinding
Cement clinker and slag grinding
Coal powder preparation
Metallurgical and chemical raw material processing
Non-metallic mineral powder production

Customization Options

Grinding Rollers & Tables: Wear-resistant material options for extended durability.
Drive Systems: Gearbox or direct drive configurations.
Classifier Design: Adjustable dynamic or static classifiers for precise fineness.
Capacity Range: Customizable throughput from small to large-scale plants.
Automation: Intelligent control system with real-time monitoring of operation data.

Specification

Parameter	Value Range	Unit
Grinding Capacity	10 – 300	tons/hour
Feed Size	≤ 50	mm
Product Fineness	D90 20 – 100	microns
Grinding Pressure	1500 – 5000	kN
Roller Diameter	800 – 1900	mm
Number of Rollers	3 – 6	/
Motor Power	250 – 5000	kW
Feed Moisture	≤ 15	%
Final Moisture	≤ 1	%
Control System	PLC or DCS	/

Company Profile

Why Choose SYM Machinery?

Over 10 years of experience in rotary kiln manufacturing and design
Strict quality control and international standard certifications
Professional technical support and after-sales service
Customized solutions to suit your raw materials and production capacity

FAQ

Frequently Asked Questions

Q1: What materials can the Vertical Roller Mill grind?
A1: It can grind cement clinker, raw meal, slag, limestone, coal, gypsum, fly ash, and other industrial minerals.

 
Q2: What is the capacity range of your vertical roller mills?
A2: Our vertical mills can handle capacities from 10 to 300 tons per hour, depending on model and application.

 
Q3: What is the final product fineness?
A3: The product fineness is adjustable. D90 can range from 20 to 100 microns based on your requirements.

 
Q4: Can the machine process materials with high moisture?
A4: Yes. It is suitable for feed moisture up to 15%. The integrated drying system reduces output moisture to below 1%.

 
Q5: What is the power consumption compared to a ball mill?
A5: Our vertical roller mill consumes 30–50% less power than traditional ball mills under similar conditions.

 
Q6: Do you offer turnkey service for vertical mill projects?
A6: Yes. We provide complete EPC service, including design, manufacturing, installation, commissioning, and training.

 
Q7: How long is the delivery time?
A7: Standard lead time is 30 to 60 working days after contract and deposit confirmation.

 
Q8: What is the warranty period?
A8: We offer a 12-month warranty from the date of commissioning. Extended warranty can be negotiated.

 
Q9: Do you provide spare parts?
A9: Yes. We supply full sets of original spare parts, including rollers, grinding tables, seals, and gearboxes.

 
Q10: Can I visit your factory before placing an order?
A10: Certainly. We welcome customers to visit our factory in Shanghai. Online video tours can also be arranged.