Customizable NPK Fertilizer Manufacturing Line with Batch Weighing and Mixing System

Product Description

Product Description

Compound Fertilizer Production Line

The Compound Fertilizer Production Line is a sophisticated, fully-integrated system engineered for the continuous and efficient manufacturing of high-analysis NPK fertilizers. Utilizing predominant industry technologies such as rotary drum granulation and slurry spraying granulation, this line precisely combines and processes raw materials including ammonium nitrate, urea, ammonium phosphates (MAP/DAP), and potassium chloride. These processes form uniform, nutrient-specific granules with homogenous nutrient distribution in each particle. The resulting product exhibits superior physical properties, ensuring excellent performance in storage, bulk handling, and precise mechanical application, thereby maximizing crop nutrient uptake and yield.

NPK Compound Fertilizer Production Line

This npk compound fertilizer production line is designed for versatility and high output, catering to the specific nutrient formula requirements of modern agriculture. It integrates batching, mixing, granulation, drying, cooling, screening, and coating into a seamless automated process. The system is highly adaptable, capable of producing a wide range of NPK grades (e.g., 15-15-15, 17-17-17) with consistent granule hardness, size, and nutrient content. It is the core solution for producing balanced, compound fertilizers that meet regional soil and crop needs.

SYM Services

One stop EPC service engineering procurement and construction
On site installation and commissioning
Technical training and operation guidance
Spare parts support and after sales maintenance

Key Features

Compound Fertilizer Production Line

Precise Batching System: Ensures accurate N, P, K ratio control.

High-Efficiency Granulation: Rotary drum, steam granulation, or chemical granulation depending on formulation.

High Granule Strength: Uniform shape, strong hardness, and low dust generation.

Continuous & Stable Output: Fully automated production with reliable material flow.

Environmental Compliance: Cyclone + bag filter + scrubber for dust and gas purification.

Wide Formula Flexibility: Supports diverse NPK formulas and trace elements.

Application Fields

Manufacturing fertilizers with balanced nutrient ratios tailored for various crops and soil types.

Supplying premium-grade raw granules for blended fertilizer and specialty fertilizer production.

Delivering targeted nutrition programs for cash crops, grains, fruits, vegetables, and oilseeds.

Enabling effective base application and precise top-dressing strategies.

Supporting large-scale soil nutrient management and agricultural projects.

Customization Options

Capacity Selection: Supports 30,000–200,000 TPA line design to fit market scale and raw material supply.

Granulation Method: Uses rotary drum or slurry spraying granulation for high strength, uniform size, and stable quality.

Environmental Package: Integrates dust collection and gas scrubbing systems to ensure clean and compliant emissions.

Formula Flexibility: Custom NPK ratios and additives based on crop demand and local soil conditions.

Automation Level: Offers semi-automatic to full DCS control for efficient operation and steady product quality.

System Components

Stage	Equipment	Function
Raw Material Batching	Batching Bins, Electronic Belt Scales	Accurate proportioning of N, P, K materials
Mixing	Horizontal Twin-shaft Mixers	Homogeneous blending before granulation
Granulation	Rotary Drum Granulator, Spray Granulator	Produce uniform, strong NPK granules
Drying	Rotary Dryer	Reduce moisture content of granules
Cooling	Rotary Cooler	Improve granule strength and stability
Screening	Vibrating Screen	Classify granules, return oversize/undersize
Coating	Coating Machine	Prevent caking and improve appearance
Packaging	Automatic Packing Machines	Final bagging for sale
Dust & Gas Control	Cyclone, Bag Filter, Scrubber	Control dust and process gas emission

Company Profile

Shanghai Yingyong Machinery Co., Ltd is located in Shanghai, a professional enterprise engaged in the production of cement machinery, metallurgical machinery, power equipment and mining machinery. We have comprehensive strength in design, R&D, manufacturing, installation and commissioning as well as after-sales service. With strong technical strength and rich experience, we provide customers with high quality products and one-stop solutions. Over the years, we have completed many international engineering supply projects and won high recognition from our customers.

Our factory has strong casting, forging, welding, processing, assembly, and testing capacity. We have a full range of testing equipment, including magnetic particle flaw detection, ultrasonic flaw detection, penetration flaw detection, radiation flaw detection and many other advanced technologies. Our strict QCP plan makes every product high quality. Our main products include: Ball Mill, Vertical Roller Mill, Rotary Kiln, Crusher, HPGR Roller Press, VTM Tower Mill, x-ray Intelligent Ore Sorter, and NPK fertilizer Production Line, etc. Our products have passed CE and ISO certificates, and we can provide OEM service.

We accept the inspection of SGS, TUV, BV and other well-known international testing organizations.

FAQ

Frequently Asked Questions

Q1: What is the typical capacity of an NPK compound fertilizer production line?

A1: Capacity ranges from 30,000 to 300,000 tons per year depending on granulation method and plant layout.

 

Q2: What raw materials are used?

A2: Urea, Ammonium Nitrate, Ammonium Chloride, Ammonium Sulfate, Phosphate Fertilizers (MAP, DAP, SSP, TSP), and Potassium Salts such as MOP or SOP, proportioned according to the required NPK formula.

 

Q3: Which granulation method is better—rotary drum or slurry spraying?

A3: Rotary drum granulation is stable and suitable for large-scale NPK production, while slurry spraying provides higher uniformity and strength for high-quality granules; many modern plants combine both for best results.

 

Q4: Can the line produce multiple formulas?

A4: Yes, with automated batching and recipe control, the line can produce various NPK grades.

 

Q5: How is dust controlled during production?

A5: Cyclones, bag filters, and scrubbing systems ensure dust and gas emission compliance.

 

Q6: Are the granules suitable for blended fertilizer (BB)?

A6: Yes, uniform and hard NPK granules are ideal for BB fertilizer production.