Robust Xrt Ore Sorter for Harsh Dusty and Vibratory Plant Environments

Product Description

X-ray Sorting Machine

The X-ray Sorting Machine (XRT sorting system) developed by SYM uses advanced X-ray transmission imaging and intelligent algorithms to sort and separate metallic and non-metallic ores based on their internal atomic density. It enables dry, high-throughput, and accurate ore separation, significantly improving beneficiation efficiency and reducing processing costs.

SYM Services

One stop EPC service engineering procurement and construction
On site installation and commissioning
Technical training and operation guidance
Spare parts support and after sales maintenance

Key Features

X-ray Sorting Machine

XRT Technology: High-precision X-ray detection based on material density
No Water Required: Dry sorting with no chemical additives
AI Intelligent Control: Real-time ore recognition and ejection
High Sorting Accuracy: Over 98% purity for selected materials
Wear-resistant Structure: Long lifespan for mining environments
Easy Integration: Suitable for both greenfield and existing plants

Application Fields

Lithium ore (Spodumene)
Gold ore
Diamond
Copper ore
Tungsten / Tin ore
Phosphate rock
Quartz and feldspar
Rare earth minerals

Comparison Between XRT Sorting and Traditional Flotation

XRT sorting is a disruptive alternative to conventional flotation for pre-concentration or final separation of ores such as lithium, rare earths, tungsten, and more. It is dry, chemical-free, low-cost, and highly accurate, making it ideal for modern sustainable mining operations.

Feature	XRT Sorting Machine	Traditional Flotation Process
Separation Principle	X-ray transmission based on material density	Surface chemical property + flotation reagents
Water Usage	No water required (dry process)	Requires large amounts of water
Chemical Reagents	None	Uses flotation chemicals (collectors, frothers)
Environmental Impact	Eco-friendly, no wastewater	Generates chemical-laden wastewater
Processing Speed	Fast (real-time recognition and sorting)	Slower, batch processing
Operation Cost	Lower (less infrastructure, no reagents)	Higher (water treatment, chemical cost)
Material Loss Rate	Very low (high accuracy, stable control)	May lose fines or ultra-fines in tailings
Application Flexibility	Ideal for dry areas and hard-to-float ores	Limited to certain particle sizes and ore types

Specification

Model	Capacity (T/h)	Particle Size Range (mm)	Sorting Accuracy (%)	Installed Power (kW)	Air Compressor Pressure (Mpa)	Air Consumption (m³/min)	Dimension (mm)	Weight (kg)
SYM-XRT-800	15–30	10–40	≥98%	12	0.6	3.5	3200 × 1800 × 2100	2800
SYM-XRT-1000	25–40	10–60	≥98%	15	0.6	4.5	3500 × 2000 × 2200	3500
SYM-XRT-1200	35–55	20–70	≥98%	17	0.6	5.2	3800 × 2200 × 2300	4200
SYM-XRT-1500	40–70	30–80	≥98%	18	0.6	6.0	4200 × 2400 × 2400	5000
SYM-XRT-1800	60–90	40–90	≥98%	22	0.6	6.5	4500 × 2600 × 2500	5800
SYM-XRT-2000	80–120	50–100	≥98%	25	0.6	7.0	4800 × 2800 × 2600	6500
SYM-XRT-Custom	Customizable	10–120	≥98%	As required	0.6	As required	Based on project	Based on project

Company Profile

Why Choose SYM Machinery?

Over 10 years of experience in rotary kiln manufacturing and design
Strict quality control and international standard certifications
Professional technical support and after-sales service
Customized solutions to suit your raw materials and production capacity

FAQ

Frequently Asked Questions

Q1: What materials can your X-ray sorting machine process?
A1: Our X-ray sorting machine is suitable for a wide range of ores, including lithium (spodumene), tungsten, tin, copper, gold, diamond, rare earths, phosphate rock, and non-metallic minerals like quartz and feldspar.

 
Q2: What is the minimum and maximum particle size the machine can handle?
A2: Standard models process particles from 10 mm to 100 mm. Custom models can be configured for other size ranges depending on your material and application.

 
Q3: Is water required during the sorting process?
A3: No, the machine uses dry X-ray transmission technology and does not require water or chemicals, making it environmentally friendly and suitable for arid regions.

 
Q4: How accurate is the sorting performance?
A4: The machine offers a sorting accuracy of ≥98%, depending on material homogeneity, feed stability, and correct calibration.

 
Q5: Can the XRT machine be used before or after crushing?
A5: It is typically used after primary crushing, but before fine grinding or flotation. It helps in pre-concentration by removing waste rock early in the process.

 
Q6: What is the average throughput capacity?
A6: Our models range from 15 to 120 tons per hour, depending on material type, size, and model configuration. We also offer customized solutions for large-capacity applications.

 
Q7: What support do you offer after installation?
A7: We provide on-site installation, commissioning, operator training, and 24/7 remote technical support. Spare parts and maintenance services are available globally.

 
Q8: Can the machine be integrated into existing plants?
A8: Yes. Our equipment is modular and can be seamlessly integrated into existing processing lines with minimal modifications.